TY - JOUR
T1 - Excessively Doped PbTe with Ge-Induced Nanostructures Enables High-Efficiency Thermoelectric Modules
AU - Jood, Priyanka
AU - Ohta, Michihiro
AU - Yamamoto, Atsushi
AU - Kanatzidis, Mercouri G.
N1 - Funding Information:
The authors express thanks to Ms. Naoko Fujimoto, Mr. Makoto Aihara, and Mr. Ichiro Okumura of AIST for their assistance in preparing the PbTe-based ingots, sintered compacts, and modules. The authors thank Mr. Noriyuki Saitou and Dr. Noriko Yoshizawa of AIST for operating the transmission electron microscope. The material preparation in this work was supported as part of the Development of Thermal Management Materials and Technology funded by the New Energy and Industrial Technology Development Organization (NEDO). Module fabrication and testing were supported as part of the International Joint Research Program for Innovative Energy Technology funded by the Ministry of Economy, Trade and Industry (METI). At Northwestern, design and synthesis of nanostructured thermoelectric materials were supported by DOE Office of Science grant DE-SC0014520.
Funding Information:
The authors express thanks to Ms. Naoko Fujimoto, Mr. Makoto Aihara, and Mr. Ichiro Okumura of AIST for their assistance in preparing the PbTe-based ingots, sintered compacts, and modules. The authors thank Mr. Noriyuki Saitou and Dr. Noriko Yoshizawa of AIST for operating the transmission electron microscope. The material preparation in this work was supported as part of the Development of Thermal Management Materials and Technology funded by the New Energy and Industrial Technology Development Organization (NEDO). Module fabrication and testing were supported as part of the International Joint Research Program for Innovative Energy Technology funded by the Ministry of Economy, Trade and Industry (METI). At Northwestern, design and synthesis of nanostructured thermoelectric materials were supported by DOE Office of Science grant DE-SC0014520 .
PY - 2018/7/18
Y1 - 2018/7/18
N2 - The application of thermoelectrics in waste heat recovery requires high conversion efficiency, which is best achieved through the combination of progressive performance-enhancing strategies. In this study, we combined engineered doping, nanostructuring, and module fabrication in PbTe-based thermoelectrics to generate high-ZT materials along with high-efficiency modules. The use of excess Na (4%) as a p-type dopant greatly enhanced the thermoelectric power factor by generating extra charge carriers at high temperature. The addition of minute amounts of Ge (≤1%) generated nanoprecipitates, which greatly reduced the lattice thermal conductivity. An optimal ZT of ∼1.9 at ∼805 K was achieved for Pb0.953Na0.040Ge0.007Te as a p-type leg, which was combined with PbTe0.9964I0.0036 as an n-type leg to fabricate thermoelectric modules. An exceptionally high efficiency of ∼12% for a temperature difference of 590 K was obtained in a cascade Bi2Te3/nanostructured PbTe module with eight p-n pairs. Thermoelectric technology enables the direct conversion of waste heat to electricity and therefore is a sustainable solution to the global energy crises. Many advancements in thermoelectric material development have been made in the past decade, leading to high thermoelectric figure of merit (ZT). Nanostructuring is one such successful approach. However, these advanced materials have not yet been fully explored for module development, leaving a big gap between materials and module development. In this work, we not only develop high-ZT (∼1.9) PbTe thermoelectric material using Ge-induced nanostructuring but also demonstrate their use in cascade-type module fabrication, exhibiting a record efficiency of ∼12% for a temperature gradient of 590 K. These results exhibit the potential of nanostructured materials in thermoelectric application setting, paving the path for obtaining exceptionally high-efficiency modules. To grow the thermoelectric market, the module development must be at par with the advancements in the materials development. In this work, we successfully bridge the two by developing high-ZT (∼1.9) PbTe-based thermoelectric material and using this material in thermoelectric module development, leading to a record high efficiency of ∼12%. The ZT was enhanced through nanostructuring and engineered doping. The high-efficiency module will pave the way for many new opportunities for thermoelectric power generation in commercial applications.
AB - The application of thermoelectrics in waste heat recovery requires high conversion efficiency, which is best achieved through the combination of progressive performance-enhancing strategies. In this study, we combined engineered doping, nanostructuring, and module fabrication in PbTe-based thermoelectrics to generate high-ZT materials along with high-efficiency modules. The use of excess Na (4%) as a p-type dopant greatly enhanced the thermoelectric power factor by generating extra charge carriers at high temperature. The addition of minute amounts of Ge (≤1%) generated nanoprecipitates, which greatly reduced the lattice thermal conductivity. An optimal ZT of ∼1.9 at ∼805 K was achieved for Pb0.953Na0.040Ge0.007Te as a p-type leg, which was combined with PbTe0.9964I0.0036 as an n-type leg to fabricate thermoelectric modules. An exceptionally high efficiency of ∼12% for a temperature difference of 590 K was obtained in a cascade Bi2Te3/nanostructured PbTe module with eight p-n pairs. Thermoelectric technology enables the direct conversion of waste heat to electricity and therefore is a sustainable solution to the global energy crises. Many advancements in thermoelectric material development have been made in the past decade, leading to high thermoelectric figure of merit (ZT). Nanostructuring is one such successful approach. However, these advanced materials have not yet been fully explored for module development, leaving a big gap between materials and module development. In this work, we not only develop high-ZT (∼1.9) PbTe thermoelectric material using Ge-induced nanostructuring but also demonstrate their use in cascade-type module fabrication, exhibiting a record efficiency of ∼12% for a temperature gradient of 590 K. These results exhibit the potential of nanostructured materials in thermoelectric application setting, paving the path for obtaining exceptionally high-efficiency modules. To grow the thermoelectric market, the module development must be at par with the advancements in the materials development. In this work, we successfully bridge the two by developing high-ZT (∼1.9) PbTe-based thermoelectric material and using this material in thermoelectric module development, leading to a record high efficiency of ∼12%. The ZT was enhanced through nanostructuring and engineered doping. The high-efficiency module will pave the way for many new opportunities for thermoelectric power generation in commercial applications.
KW - bulk nanostructuring
KW - cascade-type module
KW - energy conversion efficiency
KW - engineered doping
KW - figure of merit
KW - lead telluride
KW - module fabrication
KW - module testing
KW - thermoelectric module simulation
KW - thermoelectrics
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U2 - 10.1016/j.joule.2018.04.025
DO - 10.1016/j.joule.2018.04.025
M3 - Article
AN - SCOPUS:85047201081
VL - 2
SP - 1339
EP - 1355
JO - Joule
JF - Joule
SN - 2542-4351
IS - 7
ER -